Overview
A SunAura heated jacket is a wind- and water-resistant outdoor shell with a built-in graphene heating element, designed for workers, motorcyclists, campers and anyone who spends long hours outside in cold weather. Powered at 5 V over USB from a power bank stowed in an inner pocket, it warms in about three seconds and runs through three heat levels. The shell is waterproof, the seams are sealed, and the whole garment is washable once the power bank is removed. The heated jacket is built as an outer layer that traps body heat and adds active radiant warmth to the core.
Positioned as a graphene heated coat and USB heated outerwear, it bridges winter workwear and consumer outdoor gear. The difference between a heated jacket and a normal insulated coat is active warmth: padding slows heat loss, but a graphene element adds radiant heat to the core on demand, so the wearer stays comfortable through a long cold shift or a slow evening ride. That is why the category has moved from niche motorcyclist gear into mainstream workwear and winter retail. SunAura Thermal manufactures the graphene element and assembles the garment on our Qingdao lines, which lets us supply wholesale outerwear, private-label workwear programmes and custom ODM builds where zones, colours, sizes and branding are tuned to your brand or customer.
How the Graphene Heating Works
Inside the lining, a printed graphene–carbon film converts the 5 V supply into far-infrared radiation across the 5–14 µm band. Conversion efficiency exceeds 99%, so nearly every watt drawn from the power bank becomes radiant warmth. The element is integrated into the core zones of the jacket — the areas that matter most for core warmth — and heats uniformly rather than as a few patchy pads.
Because the jacket runs at 5 V, it is a low-voltage wearable: the wearer is never exposed to mains voltage, and the element produces no perceptible electromagnetic field against the skin. A standard USB power bank slots into the inner pocket and powers the jacket through a lead routed to the controller, so the wearer can top up or swap banks without removing the coat. The element reaches working temperature in roughly three seconds, and three heat levels adjust output for a mild autumn evening or a deep-winter work shift.
Radiant warmth is the mechanism that matters on a body. A jacket that merely insulates still feels cold when you first put it on, because trapped air has not yet warmed up. A graphene element warms the lining and the wearer’s core directly the moment it switches on, so the coat feels hot on contact rather than after ten minutes of shivering. For someone who walks into a freezing site or mounts a motorcycle at dawn, that instant response is the whole reason to choose a heated shell over a padded one.
Key Specifications
| Parameter | Value |
|---|---|
| Product type | Heated outdoor shell jacket |
| Rated voltage | 5 V DC (USB) |
| Heat-up time | Approx. 3 seconds |
| Heating element | Built-in printed graphene–carbon film |
| Outer shell | Wind- and water-resistant fabric |
| Insulation fill | Chemical-fibre (synthetic) fill |
| Standard colours | Blue, black (custom on request) |
| Power source | USB power bank in inner pocket |
| Heat settings | 3 levels |
| Waterproofing | Waterproof shell with sealed seams |
| Washability | Whole garment washable (remove power bank first) |
| Customisation | Sizes, colours, heat zones, logo and packaging by OEM/ODM |
Available Models, Sizes and Power Options
The jacket is offered as a 5 V USB heated shell that runs from a consumer power bank carried in the inner pocket. Three heat levels cover the range from gentle background warmth to a firmer core heat on a freezing day. Standard colours are blue and black, with custom colours available for branded programmes. Sizing is discussed at quotation because workwear and outdoor brands run different size scales, and we can adjust the cut to your fit spec.
For wholesale and private-label orders, the heating zone layout, shell fabric, colour and branding are open to customisation. We can add or remove heat zones to match your target use — a riding jacket, a construction coat, a ski shell or a delivery jacket — and prepare retail packaging to your artwork. Power is designed around common USB power banks so your customers use banks they already own, rather than a proprietary battery.
Key Features and Benefits
- Three-second core warmth — the graphene element reaches working heat almost immediately, so a cold start outside becomes comfortable without a long warm-up.
- 5 V USB low-voltage safety — runs from a power bank in an inner pocket; no mains exposure and no EMF concerns against the skin.
- Waterproof, windproof shell — sealed seams and a water-resistant fabric shed rain and wind, so the heating works in wet and exposed conditions.
- Three heat levels — step output up or down to match the weather and activity level through a work shift or a hike.
- Washable garment — remove the power bank and the whole jacket can be washed, which is essential for workwear and outdoor gear that gets dirty.
- Synthetic insulation — chemical-fibre fill keeps loft when damp, so the jacket insulates even if the shell gets wet.
- OEM / private-label ready — custom sizes, colours, heat zones, logos and packaging for workwear and outdoor brands.
Materials and Build Quality
The jacket is built as a layered outer shell: a wind- and water-resistant face fabric, a synthetic chemical-fibre fill for insulation, and a lining that carries the printed graphene heating film. The seams are sealed so rain does not track through stitch holes, and the power lead is routed from the inner pocket to the controller and element so it does not dangle or pull during movement. The inner pocket is sized for a standard power bank, and the opening is positioned so the bank sits against the core rather than flopping.
Because the heating core is a flexible printed film rather than rigid pads, it bends with the jacket through walking, bending and reaching without point failures at fold lines. Each element is resistance-tested before sewing, the finished garment is checked for continuity and all three heat levels before packing, and the shell is inspected for sealed seams and fabric uniformity. The result is a work-ready coat that holds its waterproofing and even heat across repeated washes and shifts, rather than developing a dead heating zone after a season.
The synthetic chemical-fibre fill is chosen deliberately for outdoor work: down loses its insulation when wet, but synthetic fill keeps loft in damp and rainy conditions, which matters when the shell is exposed on site. The sealed seams and water-resistant face fabric work with that fill to keep the core dry, while the graphene element adds warmth even when the day turns raw. On the line, every garment goes through a continuity and heat-level cycle before packing, so a dead zone is caught before it reaches your customer.
Typical Applications
- Outdoor workwear — construction, delivery, security, logistics and site work in winter.
- Motorcycling and riding — core warmth for riders who sit still on a bike in wind.
- Camping and hiking — overnight warmth at camp and on the trail in cold seasons.
- Winter sports — a baselayer or shell for skiing, snowshoeing and cold-weather recreation.
- Event and outdoor staff — festivals, marshalling and outdoor events held through winter.
- Corporate and brand gifting — branded winter gifts and promotional outerwear lines.
Why Choose SunAura as Your Heated Jacket Manufacturer
SunAura Thermal is a graphene heating manufacturer based in Qingdao, controlling the element printing, lamination and garment assembly in-house. That vertical control is what lets us quote a factory price on graphene heated coat and USB heated outerwear programmes, hold a realistic private-label MOQ, and keep the engineering conversation direct with your product team. We run OEM and ODM builds: custom heat zones, shell fabrics, colours, sizes, logos and retail packaging, all to CE and RoHS baseline standards for export.
We already supply workwear brands, outdoor distributors and promotional product marketers across multiple export markets. Send us your target retail price, size range, heat-zone preference and packaging artwork, and we return a sample and a written quotation. Because the element and the sewing happen under one roof, sampling loops are short and you are not waiting on a sub-contractor to move your design forward.
Safety and Compliance
The 5 V USB architecture is the first safety layer: the wearer never contacts mains voltage, and the element sits at low voltage inside the lining. The controller protects against sustained overheating, and the three-level setting prevents accidental high-temperature use against the body. Low-voltage graphene elements of this type are not associated with the EMF concerns raised by older mains-voltage heating pads, making the jacket acceptable for all-day wearable use. Export builds meet CE and RoHS requirements under our ISO 9001 quality system, and supporting test documents are available on our certifications page or on request.
Related Products and Internal Links
The heated jacket is part of our low-voltage wearable warming range. Matching products include our graphene heated vest for layering under other coats, our heated neck warmer for neck and shoulder comfort, and our low-voltage heating cloth if you are developing your own wearable. For customers who also want underfloor or room heating at home, our graphene heating film and WiFi smart thermostat cover the fixed-heating side. Real export builds are shown on our customer case studies page.
Related Graphene Heating Products
- heated sleeping bag — a low-voltage envelope bag for the same outdoor and rescue buyers.
- heated hand warmer pad — a 40 × 27 cm USB pillow pad for hands and abdomen.
- USB heated seat cushion — a car and office chair pad in the 5 V wearable family.
- the graphene home heating range — the hub for wearable and outdoor graphene products.
Frequently Asked Questions
What is the MOQ for a private-label heated jacket?
The minimum depends on the custom level. A standard-colour, non-branded order starts lower, while a custom heat-zone layout, branded shell fabric, logo and printed packaging carries a higher MOQ. Share your quantity, size range and target markets, and we confirm the exact minimum and factory price in writing.
Does the jacket come with a power bank?
The design is built around a standard USB power bank carried in the inner pocket, so your customers use banks they already own. We can include a matched power bank as a kit on request, with the bank spec confirmed at quotation to match your retail price point.
Is the heated jacket machine washable?
Yes — remove the power bank and disconnect the lead before washing, then the whole garment can be washed per the care label we supply. The sealed seams and synthetic fill are chosen to hold up through repeated washing, which is essential for workwear and outdoor gear.
How long will the jacket run on a power bank?
Run time depends on the capacity of the power bank and the heat level selected, because higher levels draw more current. We confirm expected run times for the common bank capacities at sampling so your retail packaging can print realistic guidance rather than a generic figure.
Can you customise which areas heat?
Yes. As an ODM manufacturer we adjust the heat-zone layout to your use case — a riding jacket, a construction coat, a ski shell or a delivery jacket. Tell us which core areas you want warmed and your target surface temperature, and our engineering team returns a feasibility note and sample build.
Do you supply samples before a bulk order?
Yes — reference samples are available for evaluation, and pre-production samples confirm custom colours, heat zones, sizes and branding. Sample lead time is shorter than production, and sample terms are discussed when you send your target quantity and markets.
What certifications come with export units?
Export builds are produced to CE and RoHS requirements under our ISO 9001 quality system, with the relevant test reports supplied. State your destination market when requesting a quote so the correct documentation and any regional requirements are prepared.
Get a Quote or Request OEM Samples
To buy a heated jacket for your workwear or outdoor line, build a private-label programme, or develop a custom ODM coat for your brand, send your quantity, size range, target markets and packaging requirements through the contact page. Our engineering and sales team reply with a factory-price quotation, lead time and a sample plan. For faster discussion of heated outerwear programmes, reach us on the WhatsApp line listed on the contact page.
Download Datasheet
Download the official SunAura product datasheet (PDF, English) with full specifications, features and application guidance — or request a custom OEM quote and we will send the latest revision, pricing and lead time within 24 hours.
Request a Quote for Heated Jacket
Tell us your target quantity, destination country, custom sizing or OEM branding needs. Our export engineers reply within 24 hours with factory pricing, MOQ, lead time and a free-sample offer.
Request Wholesale Price WhatsApp an Engineer
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